To calculate Bond rod-mill work indices, the four samples were screened and the particle size distributions plotted in Fig. 2.The plot was used to find F 80 of the samples for calculations. Fig. 3, Fig. 4 show the grinding kinetics of Pb, Cu, Fe, and Mn ores in the Bond rod-mill in different test-sieves. The slopes of all lines in the figures are equal to the k value of Eq.
The Bond work index is one of the most useful and interesting parameters used in designing grinding equipment. However, it must be obtained under restrained conditions, especially in regards to ...
The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore …
A bond is an abrasive material used to held abrasive particles together. The bonding material does not cut during the grinding operations. Its main function is to hold the grains together with varying degrees of strength. The different standard grinding wheel bonds are vitrified, resinoid, silicate, shellac, rubber, and metallic.
2|DETERMINING THE BOND EFFICIENCY OF INDUSTRIAL GRINDING CIRCUITS Calculations: 1. Calculate the Actual Operating Bond Work Index of the grinding circuit. • Estimate the F80 and P80. • Calculate the work or specific energy input from the size reduction equipment power and circuit tonnage (equation 1). Auxiliary equipment power is excluded. P
To calculate Bond rod-mill work indices, the four samples were screened and the particle size distributions plotted in Fig. 2.The plot was used to find F 80 of the samples for calculations. Fig. 3, Fig. 4 show the grinding kinetics of Pb, Cu, Fe, and …
2.2 Bond Work Index The term standard Bond grindability method/test is a closed-cycle dry grinding and screening process, which is taken into consideration until the steady conditions are obtained [8], [9] and [10]. Fig. 1(a). View of Lucky Cement Limestone For this purpose machinery is required Figure 2 which as Ball
Determine Bond Grindability Index to help in grinding circuit design and problem solving. Instructions Sample should consist of a representative sampled, coarsely crushed 10-15 lb lot, preferably dry. Bond Work Index Procedure and Method.
The Bond work index is not solely a material constant but is influenced by the grinding conditions. For example, the finer the grind size desired, the higher is the kWh/t required to grind to that size. Magdalinovic [38] measured the Bond work index of three ore types using different test screen sizes.
Thus, the number of grinding tests in the standard Bond procedure can be reduced. 4. Conclusions Based on the dened rst-order grinding kinetics in the Bond ball mill, a procedure has been developed for the rapid determination of the work index (Wi) by …
grinding circuit efficiency. Bond Work Index efficiency has been widely used by industry, but until now without concise standard methods, or a formal guideline, for doing so. The Bond Efficiency SubCommittee of - the Industrial Comminution Efficiency work group of GMSG has produced such a guideline, which follows. It covers the methods and ...
The laboratory procedure for running a Bond ball mill work index test requires that the operator choose a closing screen sieve size. The instruction is …
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Bond Rod Mill Grindability Test. Grinding Solutions can carry out Bond Rod Mill Work Index tests to determine the energy requirements for milling ore in a rod mill. The test requires a minimum of 20kg of -12.5mm material. Closing screen sizes typically range from 4.75mm to 212µm. Abrasion Index Test
The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial ...
Bond Work Index Formula-Equation Basic EquationsSize Distribution and Exposure RatioEquations For Work Index VariationsWork Index and Crack Energy The basic work index equation is:W = 10 Wi/√P – 10 Wi/√F(1)where W is the work input required in kilowatt hours per short ton to grind from 80% passing F microns to 80% passing P microns, and Wi is the work …
Crushing And Grinding Calculations Mining. F. C. Bond, Crushing and Grinding Calculations, F. C. Bond, Crushing and Grinding Calculations, British Chemical Engineering, Vol. 6, 1961, pp. 378-385. has been cited by the following article TITLE A New Approach to the Calculation of Work Index and the Potential Energy of a Particulate Material.
The Bond Index for Ores a You wish to estimate the size of a grinding mill without making any actual grinding tests. Using the Bond Work Index Wi for each material as given in the Lecture Notes, calculate the approximate kWhr per short ton needed to grind the following average materials from 4 mesh 4699 μm to 200 mesh 74 μm: 1
The Bond Work Index is a factor that measures the energy consumed in size reduction operation of the ore. The Bond's Work Index equation is: W=WI* (10/√P80 -10/√F80) where W= the energy input (Work input) per ton, kwh/metric ton WI= Work Index= specific energy per ton, kwh/metric ton (characterizes the ore)
grinding cycles. The Bond Work Index is calculated using the formula: 𝑖=1,1 44,5 𝑃𝑐 0,23𝐺,82(10 √𝑃80 −10 √𝐹80) (1) where W i – Bond work index (kWh/t) P c – test sieve mesh size (µm) G – weight of the test sieve fresh undersize per mill revolution (g/rev) F 80 – sieve mesh size passing 80% of the feed before ...
Bond Grinding Circuit Efficiency Meeting of Bond Efficiency Guideline Working Group of the Global Mining and Standards Group Salt lake City, 2014 Based on Presentation to the 2008 Meeting of SME, by C.A. Rowland, Jr. and R.E. McIvor. Bond Grinding Circuit Efficiency • The Bond Work Index equation • Ore test WI • Circuit operating WI
the work index depending on the grind size. In this way, work index values are usually obtained for some specific grind size that characterizes the grinding operation to design or under evaluation. This study was carried out in a standard bond ball mill 305 mm x 305 mm size
Compressive Strength. Figure 7 shows an attempt to relate the sum of all Bond Work Indices to the UCS. The Y-axis on this graph measures Wi C+Wi RM+Wi BM. The sum of the Bond Work Indices fails to show a relationship to UCS. A related graph plotted UCS versus the total comminution energy required to grind a 100 mm rock to 200 microns.
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The Bond work index is not solely a material constant but is influenced by the grinding conditions. For example, the finer the grind size desired, the higher is the kWh/t required to grind to that size. Magdalinovic [38] measured the Bond work index of three ore types using different test screen sizes. He produced a correlation between the mass of test screen undersize per …
the work index depending on the grind size. In this way, work index values are usually obtained for some specific grind size that characterizes the grinding operation to design or under evaluation. This study was carried out in a standard bond ball mill 305 mm x 305 mm size
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