ball mill operatng work index calculation

Model:Morrell Mi SMC SAG - SAGMILLING

Morrell Mi (SMC) SAG & ball mill Model. This is a SAG or AG mill plus ball mill model that estimates the specific energy consumption (E SAG) using the equations of Morrell (2004). Testwork Required. The SMC™ test, stored in the "DWT" testwork table (SMC is a Drop Weight Test). Bond ball mill work index.

Design, Construction and Performance Analysis of a 5 ...

laboratory ball mill. if the mill diameter is greater than 3.81m. The cylindrical . Feed Characteristics . The laboratory ball mill was designed for grinding limestone, meaning that the work index required for the specific power calculation was assumed to be the work index of limestone, which is 11.6 KWh/t, with a specific gravity of 2.6 g/cm. 3

Bond Work Index Formula-Equation

W = power consumption expressed in kWh/short to (HPhr/short ton = 1.34 kWh/short ton) Wi = work index, which is a factor relative to the …

QUICK METHOD FOR BOND WORK INDEXAPPROXIMATE …

The aim of this study was to develop a new method for assessing the Bond work index in a ball mill (BBWI), which is based on a first order kinetics present in the Bond ball mill for grinding mineral raw materials (Austin et al., 1981; Ahmadi and Shahsavari, 2009). Theoretical basis of quick procedure

Circulating load - SlideShare

Bond work index is changed with the change in the test sieve size and circulating load. This must be taken into account when energy consumption is calculated according to the Bond formula. unit energy cost extra increased as …

Page 1 Ball Milling Theory - freeshell

involve grinding). With Lloyd's ball milling book having sold over 2000 copies, there are probably over 1000 home built ball mills operating in just America alone. This article borrows from Lloyd's research, which was obtained from the commercial ball milling industry, and explains some of the key design criteria for making your own ball mill.

USING THE SMC TEST® TO PREDICT COMMINUTION …

can be determined using the data generated by a conventional Bond ball mill work index test (M. ib. is NOT the Bond ball work index). M. ic. and M. ih. values are also provided as a standard output from a SMC Test ® (Morrell, 2009). The general size reduction equation is as follows (Morrell, 2004. b): f x f x 2. 1 i i. 4 2 W M x x. 1 (1) where ...

MODELING THE SPECIFIC GRINDING ENERGY AND BALL …

zthe ball-mill power drawP as a function of the feed D f (mm) and the product size d (mm), the Bond work index w i (kWh/short ton) and the mill throughput T (short ton/h), zthe ball-mill dimensions (D and L), when not only D f, d, w i and T, but also the mill operating conditions (ρ, f L, and f c) are known and assuming the value of the (L/D ...

Ball mill - SlideShare

Ball mill consist of a hollow cylindrical shell rotating about its axis. Axis of the shell horizontal or at small angle to the horizontal It is partially filled with balls made up of Steel,Stainless steel or rubber Inner surface of the shell is lined with abrasion resistant materials such as Manganese,Steel or rubber Length of the mill is ...

work index of ground material | Nickzom Blog

How to Calculate and Solve for Specific Power of Mill | Ball Mill Sizing The image above represents the specific power of mill. To compute for specific power of mill, three essential parameters are needed and these parameters are Work Index of Ground Material (w i ), 80% Product Size (P 80 ) and 80% Feed Size (F 80 ).

A Method of C alculating Autogenous/ Semi-Autogenous ...

rod mill work index has not been de ned as yet. The ball ﬁ mill work index is con rmed at 16 kWh/t. The operating ﬁ work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high inefﬁ ciency. This raises the point that, in some cases, the Bond EF4 oversize factor calculation is not suf cient to compensate ﬁ

Orway Mineral Consultants Canada Ltd. Mississauga, ON ...

80 sizes typically reached by conventional ball milling. The delineating size between coarse and fine grinding is 750 µm. SMC test results are used to determine the Drop Weight Index (DWi) and the coarse ore grinding index (M ia). Test data from the Bond ball mill work index test is used to calculate the fine grinding index (M ib). The M ia and M

20150505 Bond Efficiency-GMG-ICE-v1-r04 Determining the ...

WiBM Bond Ball Mill Test Work Index (kWh/t) Wic Bond Impact Crushing Test Work Index (kWh/t) WioACT Actual Operating Bond Work Index determined from measurements on the circuit (kWh/t) ... Calculate the Actual Operating Bond Work Index of the grinding circuit. • Estimate the F80 and P80.

MODULE #5: FUNCTIONAL PERFOMANCE OF BALL MILLING

In the prerequisite module entitled "Work Index Efficiency", you have learned about work index analysis* to define overall grinding circuit efficiency. In rod milling, you can use work index analysis to relate design and operating variables to overall circuit efficiency. However, you cannot use work index analysis for the same purpose on ball mill

Using the Bond work index to measure operating comminution ...

Rowland, C.A., 1978, "Determination and use of operating work indices in controlled grinding circuits–A proposed concept," Mill Operator's Conference and Exhibit, Northwestern Branch, Australasian Institution of Mining and Metallurgy, Mt. Isa, Queensland Australia, June. Google Scholar

Bond Ball Mill Work Index (Grindability Tests) - YouTube

This video was put together by Joshua Wright and Aldo Vasquerizo as a supplemental lecture for University of Nevada Reno.If you have any questions, need advi...

A New Approach to the Calculation of Work Index and the ...

Ball Mill Batch Process The mill dimensions, (D × L), are 0.204 × 0.158 m and it is loaded with 6.5 kg steel balls between 25 and 32 mm in diameter. The mill rotates on rolls and its frequency is ... A New Approach to the Calculation of Work Index …

SAGMILLING .:. Articles

Correction of Bond Ball Mill Work Index Test for Closing Mesh Sizes It is commonly known that one must run the Bond ball mill work index test such you pick a closing mesh to give a P80 close to desired grind size.

how do i calculate energy balance of a grinding mill

What exactly is 'Work Index' and how can I make use of it - Metcom, 'Work Index' is to measuring energy in size reduction what the 'meter' is to, For example, a grinding circuit is processing 450 t/h (of dry feed) with a mill drawing, Then WIo, the "Operating Work Index" of this circuit, is calculated as follows:, ball mill circuit, the ...

[PDF] A quick method for Bond work index approximate value ...

The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial comminution plants designing. Determining the Bond work index value is quite complicated, timeconsuming and requires trained operating personnel and therefore is …

Performance of direct and reverse Samarco grinding circuits

1. Introduction. The study of comminution processes is a significant part of ore processing history. One of the main reasons for this significance is the importance of these processes in beneficiation plants, either for the liberation of the minerals before concentration operations or to make products or sub-products that are adequate for the market or for downstream processes.

qm ball mill for measuring grinding work index operation ...

Qm 3 Measuring Grinding Work Index Lab Ball Mill For . Such as cement, which is widely used in the manufacture industries, fertilizer, nonferrous metal and glass ceramics and can be used for the dry and wet grinding for all kinds of ores and other grind, refractory material, silicate, new building material,Sawmill equipment supplies amp services ball mill ball mill is the key …

Calculating Crushing Constant Using Bond S Law

Calculating crushing constant using bonds law bond work index formula-equationee this useful summary table of bond work index by mineralsor any circuit, whether a crushing circuit, a rod mill, or a closed ball mill circuit, the work index always means the equivalent amount of energy to reduce one ton of bond s law for crushing mills -. Read More.

Operating work index is not the specific energy …

The work index can either be measured in the laboratory (the Bond ball mill work index determination is a common example) or it can be calculated from the operating performance of a milling circuit...

Ball mill media optimization - Metcom Tech

torque mill test is the mill energy input divided by the solids load. The energy specific cumulative grinding rate at each screen size is calculated from a torque-mill test as in the example that follows. Torque mill solids load during test: 11.25 kg (24.8 lb) of ball mill feed sample from plant survey. Sample is reconstituted with water to be

Estimating Ball Consumption - Molycop

The work performed included analysis of operating performance data from 49 mills and included extensive determinations of the Bond Abrasion Index for different ore types. For an improved understanding, the wear rate constant is directly related to the grinding media consumption rate expressed in grams of steel per kWh drawn by the mill, using ...

Comminution Consultants, Grinding Circuit Design - DJB ...

Following a successful commissioning and start-up, we believe that two grinding lines at Las Bambas, Perú, each consisting of one SAG Mill and one Ball Mill (this mill combination is uniquely specific to Las Bambas ore types), are operating at design throughput of close to 140,000 tpd and within the range predicted by DJB from a managed multi-sample …

A ball mill is operating at an efficiency of 80% with ...

Transcribed image text: A ball mill is operating at an efficiency of 80% with a filling volume of maximum 1.32 m² The ore has a Wi of 19 kW/ton. The RD of the crushing balls are 5.0. The charge volume is about 45%. Calculate the following: 1 a) What length and diameter of mill is required to reduce ore sizes from 4 mm to 200 um?

Technical Information - SMC Testing

However, if the sample is to be prepared by cutting with a diamond saw (cut-core method) as little as 5kg is normally sufficient. Also remember that the products from the SMC Test® can be re-used for Bond ball work index testing, the SMC Test® being effectively used as a feed preparation step for the Bond ball work index test.

Sizing Ball Mills | Crusher Mills, Cone Crusher, Jaw Crushers

Ball mill rpm calculation on size – chinagrindingmill. ... The following data can be used to illustrate the Bond method in sizing a ball mill operating in closed circuit. Work index = 13.0 Feed Size is 95.99% minus ½" ...

Bond Work Index - an overview | ScienceDirect Topics

The ball mill work index laboratory test is conducted by grinding an ore sample prepared to passing 3.36 mm (6 mesh) to product size in the range of 45-150 µm (325-100 mesh), thus determining the ball mill work index (Wi B or BWi). The work index calculations across a narrow size range are conducted using the appropriate laboratory work ...

Ball Mill Design/Power Calculation

Ball Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch (6350 microns).

Bond Grinding Circuit Efficiency

Mill Ball Mill Closed circuit crushing to 16 mm Open circuit 8' dia. rod mill to 1 mm Closed circuit 8' dia. ball mill to P80 um The ore Test Work Index = Circuit Operating Work Index 9 The Standard Bond Circuit Coarse Ore Bins Fine Ore Bins Screen Crushing Screen Classification Rod Mill Ball Mill THIS IS THE REFERENCE BASIS FOR ALL WORK ...

Bond Index Ball Mill / Rod Mill BT 100 XL - RETSCH

The Bond Index conforming rod charge consists of: 6 rods of 1.25" diameter and 21" length. 2 rods of 1.75" diameter and 21" length. The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill.

A POWER BASED APPROACH FOR THE SELECTION AND …

Figure 5-16 Ball Mill Operating Work Index Frequency ..... 70 Figure 6-1 Power Calculation Comparison..... 72 Figure 6-2 Cash Flow Vs. Relining Time ..... 78 . 1 Chapter 1: Introduction Mill power draw analysis is a key parameter when comparing the different effects that liner types ...

Ball Mill Design/Power Calculation

W = power consumption expressed in kWh/short to (HPhr/short ton = 1.34 kWh/short ton) Wi = work index, which is a factor relative to the kwh/short ton required to reduce a given material from...

COMPARISON OF HPGR - BALL MILL AND HPGR - STIRRED …

Bond ball mill work index C Wi Bond crusher work index D HPGR roll diameter (m) E sp net specific energy consumption (kWh/t) F HPGR hydraulic pressing force (kN) F 80 particle size at which 80% of particles pass in feed F SP 2HPGR specific pressing force (N/mm ) L HPGR roll length (m) ṁ or m-dot HPGR specific throughput constant (ts/hm3)